Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Printing Shops, Energy & Mining, Food & Beverage Shops
Gearing Arrangement: Planetary
Output Torque: 39.5Nm
Input Speed: 3500rpm
Output Speed: 350rpm
Product name: planetary gearbox
Application: high precision cnc machines
Ratio: 10:1
Type: helical bevel
Housing material: Aluminium Alloy-housing
Packing: cartons
Input Form: Motor Interface
Output Form: Solid Shaft Hollow Shaft
Model: PLF80-10K
Size: 80mm
Packaging Details: PLF80-10K helical bevel planetary gearbox is Packaged with cartons.
PLF80-10K high precision helical bevel planetary gearbox
Series
PLE, PLF, PLS, PLX, WPLE, WPLF
Gearbox outline size (mm)
40, 60, 80, 90, 142, 160, 190, 5000psi345bar 997cc Stainless steel water cycle tank 2 cylinder diesel engine high pressure washer 242
Stage
Single stage
Two stage
Three stage
Ratio
3:1, 4:1, 5:1, 7:1, 10:1
12:1, 16:1, 20:1, 25:1, 28:1, 35:1, 40:1, 50:1, 70:1
64:1, 80:1, 100:1, 125:1, 140:1, 175:1, High Precision OEM Customized steel alloy Worm And Worm Gear used for auto parts 200:1, 250:1, 350:1, 400:1, 500:1, 700:1, 1000:1
Rated input speed (rpm)
3500
3500
3500
Max input speed (rpm)
6000
6000
6000
Efficiency (%)
96
94
90
Lowest backlash (arcmin)
3
6
8
Noise (dB)
≤62
≤62
≤62
Life (h)
30000
Lubrication
Lifetime lubrication
Level of protection
IP65
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Compay Profile As 1 of the most professional planetary gearbox manufacture in China, CZPT Science and Technology Co. Ltd. has been specializing in this field for over 10 year. Our factory, which has very proven technique of producing planetary gear box, has pretty strong research and development ability. Since our decades of hardworking, nowadays we have developed long term business relationship with many customers from all over the world. In Europe, our reducers are widely used to replace famous brand precision planetary gearbox, such as NEUGART, to build new cnc machines, machinery arms and robots, Guzuo HFR060 Planetary Gearbox Right Angle Speed Reducer With Double Stage Ratio 151 201 401 161 For 400W servo motor because of our good quality and price.
Packaging & Shipping PLF80-10K high precision helical bevel planetary gearbox
Generally, our small planetary gearbox are packaged with carton, big 1 will be packaged with wooden case. All reducers will be protected with soft material inside the box. We can also accept customized packaging method.
Samples planetary reducer will be shipped in 5 days. Bulk order lead time is up to the quantity.
About the shipping method, we support DHL, TNT, FedEx, EMS, UPS door to door, and also by sea, by air.
Our Services 1. On receiving Inquiries or any other messages from customers, we promise to reply in several hours. We’re on line for customers for a very long time every day;
2. We supply our customers not only standard planetary gearbox, but also customized reducers;
3. After receiving payment, we’ll arrange production at once. When production has been finished, tensioner pulley 320 0571 6 for jcb 320 goods will be shipped with well and proper packaging soon.
4. We promise to give all our customers perfect after-sales services.
Contact Us
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
